December 21, 2009
Alcoa Announces Partnership with Ma’aden to Develop Lowest-Cost
Aluminum Complex in the World
Alcoa today announced it has formed a joint venture with Ma’aden, the Saudi Arabian Mining
Company, to develop a fully integrated, world-class aluminum
industry in the Kingdom of Saudi Arabia. The joint venture will
become the world's preeminent and lowest-cost supplier of primary
aluminum, alumina and aluminum products, with access to the
growing markets of the Middle East and beyond.
In its initial phases, the joint venture will develop a fully
integrated industrial complex, including:
The refinery, smelter and
rolling mill will be established within the new industrial zone
of Raz
Az Zawr on
the east coast of the Kingdom of Saudi Arabia. The complex will
utilize critical infrastructure, including low-cost and clean
power generation, as well as port and rail facilities, developed
by the Kingdom’s government. Bauxite feedstock
for the planned alumina refinery will be transported by rail from
the
new mine at Al Ba’itha, near Quiba, in the north. The
project will be developed and financed in two phases, with the
rolling mill and smelter in the first phase. First production
from the aluminum smelter and rolling mill is anticipated in
2013, and first production from the mine and refinery is expected
in 2014.
Capital investment is expected to be approximately SAR 40.5
billion ($US 10.8 billion), subject to the completion of detailed
feasibility studies and environmental impact assessments. Ma’aden will own 60 percent of the joint venture. Alcoa will control
the remaining 40 percent of the joint venture through an
investment partnership in which it will own 20 percent and its
partners will participate through financing that represents the
other 20 percent economic interest. Each of Alcoa and the
partners will invest $900 million over a four-year period and
will be responsible for their pro rata share of the project
financing, in addition to specific completion commitments.
In welcoming the new venture, Dr. Abdallah Dabbagh, President and
CEO of Ma’aden, said, “Alcoa’s partnership in all aspects of
this integrated industry brings with it enormous value not only
in terms of technology, resources and experience but also a
proven commitment to sustainability.” He added, “A focus on quality alongside the
robust economics of the project will ensure its leading role in
advancing Saudi Arabia and the region as a major hub for the
aluminum and downstream sectors.”
Alcoa President and
CEO Klaus Kleinfeld said, “This joint venture is a
once-in-a-generation opportunity for Alcoa, for Ma’aden and for the Kingdom of Saudi
Arabia. We are creating a fully integrated aluminum complex that
will be the most technologically advanced and cost efficient in
the world. By changing the operating dynamics and cost base
within our industry, the complex will be a model for the growth
of aluminum in competition with other metals and is designed with
the potential for future expansion. The joint venture leverages
the unique strengths of both Alcoa and Ma’aden to create substantial value
for our investors, customers and partners.”
Alcoa will provide
know how, management expertise and support during the design,
construction and operation of the mine, refinery, smelter and
rolling mill. Alcoa will also arrange the supply of alumina
feedstock to the smelter from outside the Kingdom until the
project refinery comes on stream. Alcoa and Ma’aden will work with leading
international and local firms on the design and construction of
the complex.
Ma’aden’s Chairman, Engineer Abdullah Saif
Al-Saif, added that the Saudi government’s investment in critical national
infrastructure is proving to be a catalyst for this and other
projects. “The positive impact of the
government’s vision in developing the Kingdom’s infrastructure including the new
railway network and deepwater port at Ras Az Zawr is clearly
demonstrated by the realization of this industry and others such
as phosphate. Collaboration in clean efficient power generation
also ensures that it is both highly competitive and sustainable.”
About Alcoa
Alcoa is the world leader in the production and management of
primary aluminum, fabricated aluminum and alumina combined,
through its active and growing participation in all major aspects
of the industry. Alcoa serves the aerospace, automotive,
packaging, building and construction, commercial transportation
and industrial markets, bringing design, engineering, production
and other capabilities of Alcoa's businesses to customers. In
addition to aluminum products and components including
flat-rolled products, hard alloy extrusions, and forgings, Alcoa
also markets Alcoa® wheels, fastening systems,
precision and investment castings, and building systems. The
Company has been named one of the top most sustainable
corporations in the world at the World Economic Forum in Davos,
Switzerland, and has been a member of the Dow Jones
Sustainability Index for eight consecutive years. Alcoa employs
approximately 63,000 people in 31 countries across the world.
More information can be found at www.alcoa.com
About Ma’aden
Ma'aden was established as a Saudi Arabian joint stock company in
March 1997 to facilitate the development of Saudi Arabia’s non-petroleum mineral resources
and to diversify the Kingdom’s economy away from the petroleum
and petrochemical sectors.
Ma’aden is engaged in the
development, advancement and improvement of all aspects of the
mineral industry, mineral products and by-products and related
industries in Saudi Arabia. In July 2008 Ma’aden offered 50 percent of the
company’s shares for subscription in a
successful SAR 9.25 billion IPO.
Ma’aden has progressed towards
realizing its vision of building a world class mineral enterprise
and its mission of being a profitable, publicly owned,
international mining company, while maintaining the utmost
concern for human resources, health and safety, environmental and
social issues.
About Ras Az Zawr
Ras Az Zawr is the location for Ma’aden’s minerals industry complex, a 77
square km site, 90km north of Al Jubail on the Arabian Gulf coast
of Saudi Arabia. In addition to housing the alumina refinery,
aluminum smelter and rolling mill for the Ma’aden Alcoa joint venture aluminium
industry, it is also the site for Ma’aden Phosphate Company’s integrated chemical and
fertilizer facility,
due to begin operation in 2010. The phosphate complex consists of
a phosphoric acid plant, a sulphuric acid plant, an ammonia
plant, a DAP granulation plant, a co-generation plant and
desalination plant, as well as related infrastructure. It will
process phosphate concentrate brought by rail from Al Jalamid.
This will produce about 2.92 million mtpy of granular DAP, plus
approximately 400,000 mtpy of excess ammonia and about 200,000
mtpy of excess phosphoric acid. Ras Az Zawr also has 25 square
kilometers of land set aside for industrial expansion and
downstream industry.
The Az Zabirah bauxite deposit
Az Zabirah is located 180 Km North of Buraydah. The South zone of the deposit is accessible by 45 to 50 km of track from the town of Qiba, from which a paved road leads to Buraydah.
In 1990 DGMR decided to carry out a definitive assessment of the Az Zabirah bauxite deposit in order to evaluate the economic potential of this commodity in the Kingdom.